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TMP3200/090 DATASHEET
Doc. No. 37061 Rev. J 3 of 6
TMP3200 Marking Head
Specifications. The TMP3200 marking head specifications are
subject to change without prior notice.
DIMENSIONS seeTMP3200 Mounting Drawing
WEIGHT 6.8 kg (15 lb.), marking head and cable
OPERATING TEMP. 0° to 50°C (32° to 122°F), non-condensing
AIR SUPPLY Clean and dry, 4.0 to 6.9 bars (60 to 100 psi)
AIR CONSUMPTION 0.04 SCFM (idle) 0.8 SCFM (marking)
MARKING AREA 150 x 100 mm (6.0 x 4.0")
PIN TYPES 25S-, 25L, 25XL, or 150SA-series
PIN MATERIAL Powdered metal or stainless steel with diamond tip
or carbide (25S, 25L, 25XL series)
Powdered metal or tool steel with carbide tip
(150SA-series)
Marking Characteristics. The TMP3200 can produce characters
as small as .76 mm (.030"), printed at any angle within the marking
window. Printing resolutions range from 4 to 79 dots per cm (10 to
200 dots per inch) for an engraved look. The depth of mark can be
adjusted over a significant range by adjusting the pin stroke and, to
a lesser extent, by adjusting the drive air pressure.
Pin Life. Pin life depends largely on the type of material being
marked, how hard or abrasive it is, and the required marking depth.
On typical metals with a hardness of Rockwell Rb47, marking at a
depth of .005" (.127 mm), powdered steel pins average about 3
million impressions before needing sharpened; carbide pins average
approximately 9 million impressions. If carbide pins are used,
marking times will increase by approximately 25% due to the
increased weight of the pins.
Marking Speeds. The system will mark up to four characters per
second when marking 3 mm (.118 in.) high, 5 x 7 dot matrix
characters using a 25S powdered steel marking pin with the
standard 25S cartridge, with a pin stroke of 3 mm (.118 in.) and the
drive air pressure set to 5.5 bars (80 psig). The marking speed can
be adjusted to allow more precisely formed characters. Doing so,
under these same conditions, will result in reduced marking speeds.
Note that marking speeds vary widely depending on character size,
drive air pressure, dot density, pin stroke, pin type and pin
cartridge. Increased character size, increased dot density, increased
pin stroke, and/or decrease drive air pressure all result in decreased
marking speeds. The use of a heavier marking pin, such as the 25S
carbide pin or the 150SA carbide-tipped pin, or the use on non-
standard marking pin cartridges will also result in decreased
marking speeds. Specific times and speeds can be verified by a
Telesis representative.
Marking Noise. Although every attempt is made to reduce noise,
the material being marked significantly influences the noise level.
For example, marking a solid lead block produces less noise than
marking a thin-walled steel pipe.
Marking Depth. The following tables provide sample marking
depths. Drive air was set at 5.5 bars (80 psi); return air was set at
1.5 bars (20 psi); pin stroke was set to the maximum allowable
distance for each pin type to achieve the maximum depth of mark.
Max. Marking Depths – Type 25S Powdered-Metal Pin
MATERIAL
(HARDNESS)
30°
CONE
45°
CONE
60°
CONE
Aluminum
(Rb2)
.178 mm
.007 in.
.229 mm
.009 in.
.279 mm
.011 in.
Brass
(Rb22)
.152 mm
.006 in.
.178 mm
.007 in
.203 mm
.008 in.
Cast Iron
(Rb47)
.127 mm
.005 in.
.152 mm
.006 in.
.178 mm
.007 in
Cold Rolled Steel
(Rb53)
.102 mm
.004 in.
.127 mm
.005 in.
.152 mm
.006 in.
Max. Marking Depths – Type 25S Carbide Pin
MATERIAL
(HARDNESS)
30°
CONE
45°
CONE
60°
CONE
Aluminum
(Rb2)
.178 mm
.007 in
.229 mm
.009 in.
.305 mm
.012 in.
Brass
(Rb22)
.152 mm
.006 in.
.203 mm
.008 in.
.254 mm
.010 in.
Cast Iron
(Rb47)
.127 mm
.005 in.
.178 mm
.007 in
.203 mm
.008 in.
Cold Rolled Steel
(Rb53)
.102 mm
.004 in.
.152 mm
.006 in.
.178 mm
.007 in
Max. Marking Depths – Type 150SA Carbide-Tipped Pin
MATERIAL
(HARDNESS)
30°
CONE
45°
CONE
Aluminum
(Rb2)
.356 mm
.014 in.
.457 mm
.018 in.
Brass
(Rb22)
.229 mm
.009 in.
.330 mm
.013 in.
Cast Iron
(Rb47)
.203 mm
.008 in
.279 mm
.011 in.
Cold Rolled Steel
(Rb53)
.203 mm
.008 in.
.254 mm
.010 in.
Merlin
II Visual Design Software
The marking system software runs on the system PC and connects to
the controller via the USB port. It provides a 32-bit user interface to
design pattern files and to operate the marker. The software is an
easy-to-use, graphical-design application that provides tools for
creating, saving, loading, and editing user-defined patterns. Each
pattern contains one or more fields; each field defines a single object.
Printable objects may be created to define text strings, arc-text
strings, geometric shapes , graphics, and machine-readable data
matrix symbols. Non-printable objects may be defined to specific
commands to the marker (e.g., Pause, Go to, Input, or Output).
Printable text fields may include alphanumeric characters, symbols,
and special message flags. Message flags automatically insert data
into the text string, such as serial numbers, times, dates and user-
defined codes.
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